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NHTSA safety recalls

2002 Ford Explorer Recalls

NHTSA lists 10 safety recall campaigns for the 2002 Ford Explorer — 4 of them relate to exterior lighting. Recalls are published by year, make and model rather than per-VIN, so check your exact vehicle at nhtsa.gov/recalls. The repair is free at any franchised dealer, whatever the age of the car or who owns it now.

Is your car one of them?

These campaigns cover the 2002 Ford Explorer as a model line. Decode your VIN to see the build details for your specific car, then confirm the recalls against it at NHTSA.

Dashboard at the base of the windscreen, the driver door jamb, or your insurance card.

Every campaign, newest first

09V399000

Vehicle Speed Control

A vehicle fire could occur with or without the engine running.

The riskA vehicle fire could occur with or without the engine running.

The fix — freeFord will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the abs control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

What was foundFord is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 F-250 sd through F-550 sd diesel, 1992-2003 E-150 through E-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 F53 vehicles equipped with the texas instruments speed control deactivation switch (scds). The scds may leak internally and then overheat, smoke, or burn.

09V399000 at NHTSA
09E025000

Exterior Lighting · Headlights

Decreased lighting visibility may result in a vehicle crash.

The riskDecreased lighting visibility may result in a vehicle crash.

The fix — freeDope, inc. Will notify owners and offer a full refund for the noncompliant combination lamps. The safety recall began on july 28, 2009. Owners may contact dope, inc. At 1-626-272-1798.

What was foundDope, inc. Is recalling 42,540 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. These headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." These lamps do not contain the required amber side reflectors.

09E025000 at NHTSA
09E012000

Exterior Lighting

Decreased lighting visibility may result in a vehicle crash.

The riskDecreased lighting visibility may result in a vehicle crash.

The fix — freeSabersport will notify owners and offer a full refund for the noncompliant combination lamps. The safety recall began on may 11, 2009. Owners may contact sabersport at 1-909-598-7589.

What was foundSabersport is recalling 16,270 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. These headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." These lamps do not contain the required amber side reflectors.

09E012000 at NHTSA
07E104000

Visibility · Glass, Side/rear

In the event of a vehicle crash, the occupant(s) may be seriously injured by shattered glass.

The riskIn the event of a vehicle crash, the occupant(s) may be seriously injured by shattered glass.

The fix — freeSafelite will notify its retail customers and replace the glass free of charge. Retail customers can contact safelite toll free at 1-888-843-2906. Safelite will notify its wholesale customers and reimburse wholesale customers for current inventory and at a specified rate for replacing their customer's glass. Wholesale customers can contact safelite's wholesale division, service autoglass toll free at 1-888-246-6298. The recall began on january 15, 2008.

What was foundCertain curved tempered replacement glass manufactured by hangzhou safety glass ltd and supplied to safelite by auto temp inc., identified as DOT-430, and sold for use on certain domestic and foreign vehicles may not break into small pieces as expected of tempered glass and fails to conform to federal motor vehicle safety standard no. 205, "glazing materials."

07E104000 at NHTSA
06E049000

Exterior Lighting

Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

The riskWithout the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

The fix — freeCk motorsport will notify owners and replace the noncompliant lamps free of charge. The recall began on july 1, 2006. Owners may contact ck motorsport at 1-909-610-7211.

What was foundCertain ck motorsports combination headlights, clear corner, bumper, and side marker lights sold as replacement lamps for use on the passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.

06E049000 at NHTSA
06E026000

Exterior Lighting

Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

The riskWithout the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

The fix — freePro-a motors will notify owners and offer to repurchase the lamps. The recall began on april 3, 2006. Owners may contact pro-a motors at 323-838-2988.

What was foundCertain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.

06E026000 at NHTSA
04V442000

Structure · Body · Hatchback/liftgate · Hinge And Attachments

If the hinge should fracture, there is a potential for the glass to fall and ultimately break and personal injuries could occur.

The riskIf the hinge should fracture, there is a potential for the glass to fall and ultimately break and personal injuries could occur.

The fix — freeDealers will have the liftgate glass strut brackets and glass hinges replaced. For the vehicles built from august 1, 2000 through march 3, 2002, the dealers will replace the hinges and liftgate strut bracket. On vehicles built from march 3, 2002 through june 23, 2003, the dealers will only replace the hinges. The recall began on september 30, 2004. A postcard was sent to owners on december 27, 2004, advising them that parts are now available. Owners should contact ford at 1-800-392-3673.

What was foundOn certain sport utility vehicles, the liftgate glass strut may become disengaged or the hinge may fracture allowing the glass to fall and possibly break.

04V442000 at NHTSA
03V094000

Structure

This overheating condition can cause the running board to melt or cause a fire.

The riskThis overheating condition can cause the running board to melt or cause a fire.

The fix — freeDealers will replace the wiring harness on these running boards. Owner notification began march 7, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact southern comfort at 1-800-745-6096.

What was foundCertain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, inc. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.

03V094000 at NHTSA
01V171000

Tires · Sidewall

Over time, the tire could fail, increasing the risk of a crash.

The riskOver time, the tire could fail, increasing the risk of a crash.

The fix — freeDealers will inspect the tires and, if any slices are found, the cut tires will be replaced. Owner notification began june 7, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.

What was foundVehicle description: sport utility vehicles. The right side tires may have horizontal cuts on the edge of the tread that could have occurred during vehicle assembly.

01V171000 at NHTSA
01I010000

Visibility · Glass, Side/rear

Rotation of the brackets could potentially cause the lift cylinders to detach from the glass or, in some cases, could potentially cause the…

The riskRotation of the brackets could potentially cause the lift cylinders to detach from the glass or, in some cases, could potentially cause the liftgate glass to break. Either condition is most likely to occur when the glass is being closed.

The fix — freeFord dealers will inspect the vehicles for the position of both the left and right liftgatge glass lift cylinder brackets. If the brackets are in the proper position, the bracket retainers will be tightened to a higher torque. In cases where the bracket is not properly position, the bracket must be re-aligned.

What was foundThis is not a safety recall in accordance with the safety act. However, it is deemed a safety improvement campaign by the agency. Vehicle description: 2002 ford explorer and mercury montaineer sport utility vehicles. The brackets connecting the left cylinders to each side of the liftgate glass could rotate out of position if either the urethane bond or torque are not sufficient.

01I010000 at NHTSA

Other years and models

Ford Explorer

Other Ford models

Campaign data is published by the National Highway Traffic Safety Administration and is refreshed daily. Check your exact VIN at nhtsa.gov — their lookup can confirm applicability and repair status for a specific vehicle; this page lists model-level campaigns.

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